Sand Casting Service

Dawang Castings has more than 25 years of experience and provides high-quality sand casting service for you. Seeking affordable sand casting manufacturers? Do not hesitate to contact us.

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Sand Casting 

Dawang Casting is a professional sand cast manufacturer committed to providing the highest quality sand casting products. Over the years, our casting foundry has been exceeding customer expectation to provide cost-effective services. The largest casting weight of our sand casting parts can reach several tons.
 
Our foundry adheres to strict quality control using the resin sand casting method, ensuring that products are well-tested. We have advanced production equipments and experienced engineers. Whether it is small batches of a few dozens per year or large-scale volume, we can provide customized solutions.
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Sand Casting Advantages

Strong Adaptability

Great for castings of various sizes and shapes, especially for large and complex sand casting parts.

High Productivity

The sand casting foundry has more than 200 workers, 5 engineers, and automated production lines

Low Cost

Sand casting has the characteristic of low costs because it has shorter production period and resusable mold.

Multi-material Selection

Suitable for a variety of metal materials, such as various steel, nodular cast iron, and gray cast iron.

Oversized Castings

The largest casting weight of our sand casting can reach tons. And the sand castings have strong bearing capacity.

Wide Application

Often used in the manufacturing of large engine parts, industrial machinery parts, etc.

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Sand Casting Manufacturing Process

Melting Furnace

Japan Fuji 1T * 2; Two one-ton medium-frequency induction furnaces; Monthly Output: 900T

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Shell Making

Effective inject sand area: 1500*1300mm; maximum tooling mounting size: 1600*1500mm

Shell Making

Effective inject sand area: 1000*1000mm; Maximum tooling mounting size: 1200*1200mm

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Automatic Molding Line

One automatic sand molding line; Maximum tooling size: 2m x 2m; Monthly Output: 500T

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Shakeout Machine

Monthly Output: 1000T

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Hanging Shot Blasting Machine

Monthly Output: 1000T

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Why Choose Dawang for Sand Casting Service

Equipment Capacity

At present, six automatic double-station core shooting machine sets and two single-station core shooting machine sets are available at Dawang Castings. These machines can produce a variety of castings parts with an overall dimension of 1000mm x 1000 mm and a unit weight of no more than 100Kg given our 1200mm × 1200 mm maximum tooling installation capacity.

We adopt the latest equipments for resin sand casting. In 2024, we invested in tens of millions of RMB to renovate the sand casting workshop.

Quality Assurance

Dawang Casting is dedicated to high-quality production in our sand casting processes. To achieve this, we have full range of testing machineries including Coordinate Measuring Machines (CMM), Magnetic Particle Testing (MT), Radiographic Testing (RT), X-ray inspection, non-destructive testing, as well as Tensile Strength and Impact Testing.These inspection methods ensure precision and reliability of each part, providing our customers with outstanding product quality and reliability.

Latest Tooling Facility

Dawang Casting excels in mold quality that is essential to quality of of sand casting products. Particularly in the production of large components, we purchase high-quality iron or aluminium molds to ensure great surface precision in the casting of large parts. We also have very precise control over the internal complex mechanisms of molds used for large castings. This allows us to stands out in the  sand casting manufacturers.

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Sand Castings Parts Samples

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Application of Sand Casting

With sand casting, we can produce complex and large metal parts for many industries. The application of sand casting cover many key areas, including automobile, aerospace, energy fields, agriculture and construction machineries. Sand casting’s advantage is that it is ideal for the manufacture of large and complex parts, and it is relatively simple and low-cost.

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Forestry Machinery

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Industrial Machinery

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Construction Machinery

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Energy Equipment

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Mining Machinery

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Agricultural Machinery

Railway Transportation

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Shipbuilding Industry

FAQs about Sand Casting Service

1.When is sand casting process more competitive than other casting methods?

Sand casting is more competitive when producing parts that are larger, but with complex shapes. Its mold is relatively simple and better for small batch production and rapid prototyping compared to investment casting. Additionally, sand casting is flexible that it can work with a variety of metal alloys.

2. How to deal with internal voids and pores in parts for sand casting manufacturers?

Internal voids and pores are common problems during the sand casting process. To reduce these defects, there are several actions such as improving the venting performance of the sand mold, controlling fluidity and the temperature of the liquid metal, and using appropriate pouring method. Additionally, quality control like non-destructive testing of castings can detect potential internal defects.

3. How environmentally friendly is sand casting process?

Sand casting is generally a environmentally friendly casting method. Dawang stands out in this respect as we use renewable sand material as the mold, which can be reused repeatedly. Additionally, discarded sand molds can be recycled and reprocessed.

Dawang continues to take actions to minimize their impact casting waste on the environment.

4. What key factors influence the engineering design of sand casting process?

There are several key factors to consider when designing a sand casting project, including part geometry, material selection, mold design, cooling system design, and pouring and venting techniques. Engineers typically optimize these factors to ensure the best casting results, including dimensional accuracy, surface quality and material performance.

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If you have any more questions about Dawang sand casting service, please contact us now.