Sand Casting Factory
Dandong Dawang is a professional manufacturer dedicated to providing high quality sand casting products. Over the years, our factory has been adhering to the core values of excellent quality, innovative technology and customer satisfaction. The largest casting weight of our sand casting can reach 2 tons.
We have advanced production equipment and a team of experienced craftsmen. Capable of meeting sand casting needs of all sizes and complexities. Whether it is small batches or large-scale production, we can provide customized solutions. Make sure your products meet the highest quality standards.
You can trust our team to provide you with excellent service and high-quality products. Our factory always adheres to strict quality control, ensuring that each product is meticulously inspected and tested to ensure it meets the highest quality standards.
Advantages of Sand Casting
Strong Adaptability
Suitable for castings of various sizes and shapes, especially good at manufacturing large and complex parts.
High Productivity
The sand casting factory has more than 200 workers, 5 engineers, and automated production lines
Low Cost
Engineers skillfully control costs and provide customers with the most cost-effective quotation scheme.
Multi-material Selection
Suitable for a variety of metal materials, such as steel, nodular cast iron, and gray cast iron.
Oversized Castings
The largest casting weight of our sand casting can reach 2 tons. And the sand castings have strong bearing capacity.
Wide Application
Often used in the manufacture of large engine parts, industrial machinery parts, etc.
Sand Casting Process
Melting Furnace
Japan Fuji 1T * 2Two one Ton medium-frequency induction furnacesMonthly Output: 900T
Shell Making
ZH1515Effective inject sand area: 1500*1300mm；Maximum tooling mounting size: 1600*1500mm；
Shell Making
Effective inject sand area: 1000*1000mmMaximum tooling mounting size: 1200*1200mm
Automatic Molding Line
An automatic molding lineMaximum tooling size: 2m x 2mMonthly Output: 500T
Shakeout Machine
Monthly Output: 1000T
Hanging Shot Blasting Machine
3780Monthly Output: 1000T
Why Choose Us
Equipment Capacity
At present, six automatic double-station core shooting machine sets and two single-station core shooting machine sets are available at Dawang Castings. These machines can produce a variety of castings with an overall dimension of 1000mm x 1000 mm and a unit weight of no more than 100Kg thanks to their 1200mm × 1200 mm maximum tooling installation capacity.
Quality Assurance
Dawang Castings’s first goal is to ensure the products’ quality. We maintained our reputation by providing the best quality products for decades. However, to reduce the impact of human factors and guarantee product consistency, the production process uses a combination of parameterized control and standardized procedures.
Latest Tooling Facility
Dawang Castings continues to invest in cutting-edge technology to produce increasingly complicated parts for its clients. As a result, we can create any casting, even those with intricate moulds. However, the tooling in Dawang Castings is made of high-quality alloy cast iron, which has a small thermal expansion coefficient, small thermal deformation, good strength, and wear resistance, so the accuracy and consistency of the product are well guaranteed.
Sand Castings Samples
Application of Sand Casting
Sand casting is an advanced manufacturing technology. With sand casting we can produce complex, precise metal components. The application of sand casting cover many key industries, including aerospace, automobile, medical equipment, electronic equipment and energy fields.
Forestry Machinery
Industrial Machinery
Construction Machinery
Energy Equipment
Mining Machinery
Agricultural Machinery
Railway Transportation
Shipbuilding Industry
Sand casting is widely used in these fields. Its advantage is that it is suitable for the manufacture of large and complex parts, and it is relatively simple and low-cost. Therefore, sand casting is one of the important processes for manufacturing large castings.
FAQs
1.When is sand casting more competitive than other casting methods?
Sand casting is often more competitive when producing parts that are larger, have complex shapes, or require a variety of materials. Its mold manufacturing is relatively simple and suitable for small batch production and rapid prototyping. Additionally, sand casting is an adaptable method that can be used with a variety of different metal alloys.
2. How to deal with internal voids and pores in parts during sand casting?
Internal voids and pores are common problems during the casting process. To reduce these defects, measures are often taken, such as improving the venting performance of the sand mold, controlling the temperature and fluidity of the liquid metal, and using appropriate pouring techniques. Additionally, quality control steps include non-destructive testing of castings to detect potential internal defects.
3. How environmentally friendly is sand casting?
Sand casting is generally considered a relatively environmentally friendly casting method. It uses renewable sand material as the mold and can be reused many times. Additionally, discarded sand molds can be recycled and reprocessed. However, there are still environmental considerations for the waste and wastewater treatment generated during the casting process, so foundries often take steps to minimize their impact on the environment.
4. What key factors need to be paid attention to in the engineering design of sand casting?
There are several key factors to consider when designing a sand casting project, including part geometry, material selection, mold design, cooling system design, and pouring and venting techniques. Engineers typically optimize these factors to ensure the best casting results, including dimensional accuracy, surface quality and material performance.
If you have any more questions about sand casting, please contact us now.